On-site nitrogen systems from NiGen International generate a dependable and economical supply of nitrogen gas in the quantity and purity necessary for any application. Our container nitrogen generators are manufactured to the highest quality standards, ensuring long operational lifespans with minimal service requirements and maximum energy efficiency.

industrial nitrogen generators container unit

 

NiGen International designs and manufactures the following types of nitrogen generation systems:

PSA Nitrogen Generation Systems

PSA (Pressure Swing Adsorption) Systems generate nitrogen by separating it from the oxygen in ordinary air. PSA nitrogen generation systems are a safe and reliable method for generating high purity nitrogen gas on location for laboratories and other industries that require N2 in their applications. They are a cost-effective alternative to delivered gas.

Membrane Nitrogen Generators

Membrane generators force compressed air into a vessel containing a hollow tube surrounded by a polymeric hollow fiber. The hollow fibers selectively permeate oxygen, water vapor, and other impurities out of their sidewalls, allowing nitrogen to flow through the center and emerge as gas.

 

How NiGen Membrane Nitrogen Generators Work

Our nitrogen membrane technology is an efficient alternative to PSA systems. We use high-selectivity hollow fiber membranes for nitrogen gas separation. These semi-permeable layers are made of flexible, cylindrical filaments with pore sizes from 0.03 to 10 microns.

Dry, compressed air is applied over the material to separate nitrogen gas which is housed in a cylindrical vessel. The nitrogen membrane allows N2 to pass through while inhibiting oxygen, inert gases, water vapor, and other impurities. The membrane selectivity is dependent on pore size. Membrane nitrogen gas generators can produce purities up to 99.95%.

air flow vs. nitrogen purity graph

These are membrane nitrogen generators mounted on either trailers or skids for portability. We design our mobile nitrogen generators to customer specifications, maximizing nitrogen generation within a predefined footprint.

4 Benefits of Onsite Nitrogen Generators

On-site nitrogen generation has proven to be one of the most reliable ways to generate high-purity nitrogen. Below are some of the benefits of using this option:

1. Cost Savings

Generating nitrogen on-site with PSA nitrogen generators is more cost-efficient than buying nitrogen cylinders or arranging gas deliveries. When nitrogen is purchased from third-party vendors, costs include trucking, handling, and storage. Moving compressed air or nitrogen between regions requires logistics support, and that adds up quickly.

Industrial operators also need storage areas for nitrogen cylinders, adding to space and infrastructure demands. There’s also a chance of nitrogen loss during transfer or storage. With a nitrogen solution from NiGen, operators avoid these added costs. Our pressure swing adsorption (PSA) systems offer a more direct, lower-cost method of generating gas right where it’s used.

On-site generation using carbon molecular sieve material allows for the separation of nitrogen molecules from atmospheric air, producing a steady stream of usable gas without external supply chains.

NiGen offers high-purity nitrogen generator rentals at some of the best prices in the industry.

2. Time Savings

Industrial sites often face delays waiting for gas deliveries. Downtime affects productivity, especially when nitrogen is essential to the operation. With on-site PSA nitrogen systems, businesses maintain a continuous supply of gas without depending on delivery schedules.

This method supports 24/7 operation by removing delivery bottlenecks. On-demand systems filter compressed air through pressure swing adsorption units, generating gas immediately for use in production. NiGen’s systems allow facilities to keep nitrogen flowing through pipelines or directly to pneumatic tools, packaging equipment, and other nitrogen-reliant systems.

on-site nitrogen gas generation

In contrast, having a stand-by nitrogen generation system ensures that you have a 24-hour supply of high-purity gas for your processes.

3. Safety and Reliability

Handling pressurized nitrogen cylinders or liquid nitrogen involves safety risks—especially in enclosed areas. Using a PSA or membrane filtration system for on-demand nitrogen gas generation may eliminate the need for pressurized nitrogen containers that may expose workers to excessive levels of inert bases. Leaks can lead to oxygen displacement, which poses serious health risks. On-site systems minimize that risk.

PSA nitrogen generators produce nitrogen from atmospheric air using carbon molecular sieve materials that selectively capture oxygen, leaving a high-purity gas stream of nitrogen. These units remove the need for high-pressure containers and are easier to monitor and maintain. NiGen’s nitrogen generators are ASME-certified and field-tested in both land-based and offshore operations.

Our membrane and PSA nitrogen systems provide ultra high purity nitrogen (up to 99.999% depending on the application) while supporting reliable nitrogen use across different industries, from electronics to petrochemicals.

4. Environment-friendly

Transporting nitrogen in bulk and compressing it into cylinders is energy-intensive. Trucking contributes to emissions, and liquid compression uses large amounts of electricity.

On-site nitrogen generation with a PSA nitrogen generator significantly reduces environmental impact. There’s no transport, no offloading, no risk of cylinder waste. Instead, nitrogen is pulled from atmospheric air, purified on the spot, and sent directly into your compressed air system. This model supports sustainable practices by lowering fuel use, emissions, and energy demand over time.

Combine our industrial nitrogen gas generators with our mobile air compressors and twin tower desiccant dryers for the best quality process air that will help prevent system decay and costly downtime.

mobile nitrogen generatormembrane on-site nitrogen generatorsbenefits of on-site nitrogen generation

Nitrogen Container Systems

These nitrogen generation systems are designed to fit a 10-, 20-, or 40-foot steel ISO container or similar structure that can be easily transported on a truck. When the nitrogen container unit reaches the end-user’s facility, it only requires an electrical hookup to begin generating nitrogen on-site. In addition to the cost-savings, ease of implementation is one of the main benefits of our on-site nitrogen generators.

On-Site Container Nitrogen Generator Details

Our on-site generation systems are designed for portability and reliability. Our process equipment field services are second to none, and we go to every effort to make sure your equipment doesn’t slow down your operations.

  • 99.9 to 92% Nitrogen Purity
  • Automated PLC Control System
  • HMI Touch Screen
  • Electronic and Mechanical Monitoring System
  • High Efficiency Membrane Technology
  • Non Depleting Oxygen Sensor
  • Containerized
  • Protective Shutdown Controls
  • Dew Points <-70° F
  • Zero-Loss Condensate Auto Drains
  • Low-Voltage 24VDC Power Requirement (Eliminates 3-Phase External Generator Need)
 

Easy Nitrogen Generator Installation

Because of the modular design of our membrane nitrogen generators, introducing nitrogen gas into your O&G process is easy. Contact a member of our technical team to learn how easy nitrogen generator installation is with our external container hookups.

We also have certified technicians who can service your compressor and nitrogen gas generators.

Contact us today to find out more.